Smoked Sausage Cheddar Pasta (Printable View)

A comforting dish featuring smoky sausage, tender pasta, and creamy cheddar cheese baked until golden.

# What You Need:

→ Pasta

01 - 10 oz penne or fusilli pasta

→ Meats

02 - 9 oz smoked sausage (e.g., kielbasa), sliced into 1/2-inch rounds

→ Vegetables

03 - 1 small yellow onion, finely chopped
04 - 1 red bell pepper, diced
05 - 2 cloves garlic, minced

→ Cheese Sauce

06 - 2 tbsp unsalted butter
07 - 2 tbsp all-purpose flour
08 - 1 2/3 cups whole milk
09 - 7 oz sharp cheddar cheese, grated
10 - 1.8 oz Parmesan cheese, grated
11 - 1 tsp Dijon mustard
12 - 1/2 tsp smoked paprika
13 - Salt and freshly ground black pepper, to taste

→ Topping

14 - 1.8 oz cheddar cheese, grated
15 - 2 tbsp fresh parsley, chopped (optional)

# How To Make It:

01 - Preheat the oven to 400°F. Grease a 2-quart baking dish.
02 - Boil pasta in salted water until just al dente. Drain and set aside.
03 - Heat a large skillet over medium heat. Add smoked sausage and cook 3 to 4 minutes until lightly browned. Remove and set aside.
04 - In the same skillet, sauté onion and bell pepper for 3 to 4 minutes until softened. Add garlic and cook for 1 additional minute.
05 - Melt butter in a saucepan over medium heat. Stir in flour and cook 1 minute. Gradually whisk in milk until smooth and slightly thickened, about 3 to 4 minutes.
06 - Reduce heat, add cheddar and Parmesan cheeses, stirring until melted. Stir in Dijon mustard, smoked paprika, salt, and pepper. Remove from heat.
07 - In a large bowl, mix cooked pasta, sausage, sautéed vegetables, and cheese sauce thoroughly.
08 - Transfer mixture into prepared baking dish and evenly top with remaining grated cheddar cheese.
09 - Bake for 20 to 25 minutes until the top is golden brown and bubbly.
10 - Allow to rest for 5 minutes. Garnish with chopped parsley if desired before serving.

# Expert Tips:

01 -
  • Smoky sausage and rich cheddar cheese create deep, savory flavors
  • Easy one-dish meal that's both comforting and family-friendly
02 -
  • This casserole contains milk, wheat, and mustard allergens
  • Sausage ingredients can vary, so always double-check product labels if avoiding allergens
03 -
  • Undercook the pasta slightly as it will continue cooking while baking
  • Mix the cheese sauce until smooth for the best creamy texture
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